The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Jun. 20, 2017

Filed:

Oct. 18, 2012
Applicant:

Ford Global Technologies, Llc, Dearborn, MI (US);

Inventors:

Larry Dean Elie, Ypsilanti, MI (US);

Allan Roy Gale, Livonia, MI (US);

John Matthew Ginder, Plymouth, MI (US);

Clay Wesley Maranville, Ypsilanti, MI (US);

Assignee:

Ford Global Technologies, LLC, Dearborn, MI (US);

Attorney:
Primary Examiner:
Int. Cl.
CPC ...
H01R 43/00 (2006.01); H01F 41/12 (2006.01); H01F 5/02 (2006.01); H01F 41/064 (2016.01);
U.S. Cl.
CPC ...
H01F 41/127 (2013.01); H01F 5/02 (2013.01); H01F 41/064 (2016.01);
Abstract

A method of anodizing a coil comprised of wire having a copper core and a layer of a metal formed on the core is disclosed. The metal has electrically insulating characteristics when anodized. Two variations of the method are provided. In the first variation, the metal-clad wire is partially anodized prior to being wound on a spool to form a coil. Once the partially anodized wire is wound onto a spool the coiled wire is anodized to complete anodization. The anodized coiled wire may be rinsed to remove residual electrolytic material. In the second variation, the metal-clad wire is wound on a spool to form a coil. The coiled wire is then anodized. The method of the disclosed invention reduces or entirely eliminates the presence of micro cracks in the oxide layer. The resulting coil may be used in motors, electromagnets, generators, alternators and subsystems for the same.


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