The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Jun. 20, 2017

Filed:

Apr. 10, 2015
Applicant:

United Technologies Corporation, Hartford, CT (US);

Inventors:

Robert J. Meehan, Manchester, CT (US);

Neil B. Ridgeway, South Windsor, CT (US);

Christopher J. Millea, Coventry, CT (US);

Assignee:

United Technologies Corporation, Farmington, CT (US);

Attorney:
Primary Examiner:
Int. Cl.
CPC ...
B05D 3/00 (2006.01); C08J 7/18 (2006.01); G21H 5/00 (2006.01); C23C 4/02 (2006.01); C23C 4/18 (2006.01); C23C 14/08 (2006.01); C23C 14/30 (2006.01); C23C 28/00 (2006.01); C23C 4/073 (2016.01); B23K 26/082 (2014.01); C23C 4/134 (2016.01); B23K 26/122 (2014.01); B23K 26/12 (2014.01); B23K 26/40 (2014.01); C23C 14/02 (2006.01); C23C 14/32 (2006.01); F01D 5/28 (2006.01); B23K 103/10 (2006.01);
U.S. Cl.
CPC ...
C23C 4/02 (2013.01); B23K 26/082 (2015.10); B23K 26/122 (2013.01); B23K 26/123 (2013.01); B23K 26/40 (2013.01); C23C 4/073 (2016.01); C23C 4/134 (2016.01); C23C 4/18 (2013.01); C23C 14/022 (2013.01); C23C 14/083 (2013.01); C23C 14/30 (2013.01); C23C 14/325 (2013.01); C23C 28/3215 (2013.01); C23C 28/3455 (2013.01); F01D 5/288 (2013.01); B23K 2203/10 (2013.01); F05D 2230/13 (2013.01); F05D 2230/31 (2013.01); F05D 2300/701 (2013.01);
Abstract

A method of forming a thermal barrier coating on a metal part includes laser cleaning a surface of the metal part to remove undesirable oxides and residues from the surface of the part. It further includes depositing an aluminum containing bondcoat on the part and thermally interdiffusing the bondcoat and the part with a heat treatment. Laser cleaning a surface of the bondcoat to remove oxides and debris from the surface forms an alpha aluminum oxide layer on the bondcoat. A ceramic topcoat is then deposited on the alpha aluminum oxide layer at a temperature above 1800° F. (982° C.).


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