The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Jun. 06, 2017

Filed:

Nov. 29, 2011
Applicants:

Yahua Bao, Orem, UT (US);

Xian Yao, Sandy, UT (US);

Scott Horman, Lindon, UT (US);

Inventors:

Yahua Bao, Orem, UT (US);

Xian Yao, Sandy, UT (US);

Scott Horman, Lindon, UT (US);

Assignee:

Element Six Limited, County Clare, IE;

Attorney:
Primary Examiner:
Int. Cl.
CPC ...
B24D 3/00 (2006.01); B24D 3/02 (2006.01); B24D 11/00 (2006.01); B24D 18/00 (2006.01); C09K 3/14 (2006.01); C04B 35/52 (2006.01); C04B 35/628 (2006.01); C04B 35/645 (2006.01); C22C 26/00 (2006.01); B82Y 30/00 (2011.01);
U.S. Cl.
CPC ...
C04B 35/52 (2013.01); B82Y 30/00 (2013.01); C04B 35/62821 (2013.01); C04B 35/62826 (2013.01); C04B 35/62831 (2013.01); C04B 35/62836 (2013.01); C04B 35/62886 (2013.01); C04B 35/62892 (2013.01); C04B 35/645 (2013.01); C22C 26/00 (2013.01); C04B 2235/3232 (2013.01); C04B 2235/3843 (2013.01); C04B 2235/3856 (2013.01); C04B 2235/3886 (2013.01); C04B 2235/427 (2013.01); C04B 2235/46 (2013.01); C04B 2235/465 (2013.01); C04B 2235/5436 (2013.01); C04B 2235/5445 (2013.01); C04B 2235/5454 (2013.01); C04B 2235/785 (2013.01); C04B 2235/786 (2013.01);
Abstract

The present disclosure relates to the formation of polycrystalline diamond materials with fine diamond grains and nano-sized particles of a grain growth inhibitor. In one embodiment, a method of fabricating a polycrystalline diamond material is provided. The method includes providing a mixture of diamond particles with an average particle size of about 1 micron or less, distributing a plurality of nano-sized titanium-containing particles with the diamond mixture, to act as a grain growth inhibitor, and sintering the mixture of diamond particles and titanium-containing particles at high pressure and high temperature to create a polycrystalline structure of sintered diamond grains. The sintered diamond grains have an average size of about 1 micron or less.


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