The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
May. 30, 2017

Filed:

Jul. 25, 2014
Applicant:

Ford Global Technologies, Llc, Dearborn, MI (US);

Inventors:

Patrick Pietrasz, Vancouver, CA;

Kerrie Gath, Pittsfield, MI (US);

Chunchuan Xu, Troy, MI (US);

Jun Yang, Bloomfield Hills, MI (US);

Assignee:

Ford Global Technologies, LLC, Dearborn, MI (US);

Attorneys:
Primary Examiner:
Int. Cl.
CPC ...
H01M 4/88 (2006.01); H01M 4/92 (2006.01); H01M 8/1018 (2016.01); B82Y 30/00 (2011.01);
U.S. Cl.
CPC ...
H01M 4/925 (2013.01); B82Y 30/00 (2013.01); H01M 2008/1095 (2013.01); Y02E 60/50 (2013.01); Y02E 60/521 (2013.01); Y02P 70/56 (2015.11); Y02T 90/32 (2013.01);
Abstract

An oxygen reduction reaction catalyst (ORR) and a method for making the catalyst are provided. The method may include depositing (e.g., by PVD) conductive catalyst material onto a non-conductive substrate, such as particles or powder, to form an intermediate ORR catalyst. The intermediate ORR catalyst may then be heat treated and another deposition process may be performed to form a thin, electrically interconnected catalyst network layer overlying the non-conductive substrate. The catalyst material may include, for example, platinum, gold, or other platinum group or noble metals, or alloys thereof. The non-conductive substrate may be a ceramic, for example, yttria-stabilized zirconia (YSZ).


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