The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
May. 30, 2017

Filed:

Feb. 27, 2012
Applicants:

Kazuhiro Takayama, Osaka, JP;

Toshio Miyoshi, Osaka, JP;

Inventors:

Kazuhiro Takayama, Osaka, JP;

Toshio Miyoshi, Osaka, JP;

Assignee:
Attorney:
Primary Examiner:
Assistant Examiner:
Int. Cl.
CPC ...
H01F 41/02 (2006.01); H01F 41/00 (2006.01); H01F 7/00 (2006.01); H01F 7/02 (2006.01); H01F 1/053 (2006.01); B22F 1/02 (2006.01); B22F 3/02 (2006.01); C22C 1/04 (2006.01); C22C 28/00 (2006.01); B23K 35/36 (2006.01); B23K 35/02 (2006.01); H01F 1/057 (2006.01); H01F 1/055 (2006.01);
U.S. Cl.
CPC ...
H01F 41/0246 (2013.01); B22F 1/02 (2013.01); B22F 3/02 (2013.01); B23K 35/0244 (2013.01); B23K 35/3613 (2013.01); C22C 1/04 (2013.01); C22C 28/00 (2013.01); H01F 1/0578 (2013.01); H01F 41/005 (2013.01); H01F 41/0266 (2013.01); B22F 2304/10 (2013.01); H01F 1/0558 (2013.01);
Abstract

A method for producing a bonded rare-earth magnet according to an embodiment of the present invention includes the steps of: providing a rapidly solidified rare-earth magnet alloy powder; providing a solution in which a resin that is in solid phase at an ordinary temperature is dissolved in an organic solvent; mulling the rapidly solidified rare-earth magnet alloy powder and the solution together and vaporizing the organic solvent, thereby making a bonded rare-earth magnet compound in which magnet powder particles that form the rapidly solidified rare-earth magnet alloy powder are coated with the resin; making a compressed compact by compressing the bonded rare-earth magnet compound under a pressure of 1000 MPa to 2500 MPa; and thermally treating the compressed compact. If the rapidly solidified rare-earth magnet alloy powder to be mulled is 100 mass %, the solution includes 0.4 mass % to 1.0 mass % of the resin and 1.2 mass % to 20 mass % of the organic solvent.


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