The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
May. 23, 2017

Filed:

Oct. 30, 2015
Applicant:

Sharp Laboratories of America, Inc., Camas, WA (US);

Inventors:

Jie Song, Vancouver, WA (US);

Yuhao Lu, Camas, WA (US);

Xin Zhao, Vancouver, WA (US);

Assignee:
Attorneys:
Primary Examiner:
Assistant Examiner:
Int. Cl.
CPC ...
H01M 4/00 (2006.01); H01M 4/58 (2010.01); H01M 4/62 (2006.01); H01M 2/16 (2006.01); H01M 10/054 (2010.01); H01M 4/38 (2006.01); H01M 4/56 (2006.01); H01M 4/136 (2010.01); H01M 4/1397 (2010.01); H01M 10/0585 (2010.01); C01C 3/11 (2006.01);
U.S. Cl.
CPC ...
H01M 4/5825 (2013.01); C01C 3/11 (2013.01); H01M 2/162 (2013.01); H01M 2/1626 (2013.01); H01M 2/1646 (2013.01); H01M 4/136 (2013.01); H01M 4/1397 (2013.01); H01M 4/381 (2013.01); H01M 4/387 (2013.01); H01M 4/56 (2013.01); H01M 4/622 (2013.01); H01M 4/623 (2013.01); H01M 10/054 (2013.01); H01M 10/0585 (2013.01);
Abstract

An alkali-ion battery is provided with a transition metal cyanometallate (TMCM) sheet cathode and a non-alkaline metal anode. The fabrication method mixes TMCM powders, conductive additives, and a polytetrafluoroethylene binder with a solution containing water, forming a wet paste. The wet paste is formed into a free-standing sheet of cathode active material, which is laminated to a cathode current collector, forming a cathode electrode. The free-standing sheet of cathode active material has a thickness typically in the range of 100 microns to 2 millimeters. The cathode electrode is assembled with a non-alkaline metal anode electrode and an ion-permeable membrane interposed between the cathode electrode and anode electrode, forming an assembly. The assembly is dried at a temperature of greater than 100 degrees C. The dried assembly is then inserted into a container (case) and electrolyte is added. Thick anodes made from free-standing sheets of active material can be similarly formed.


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