The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
May. 23, 2017

Filed:

Oct. 15, 2015
Applicant:

Ticona Llc, Florence, KY (US);

Inventors:

Sherri M. Nelson, St. Croix, MN (US);

David W. Eastep, Winona, MN (US);

Timothy L. Tibor, Winona, MN (US);

Timothy A. Regan, Winona, MN (US);

Michael L. Wesley, Dover, MN (US);

Richard Steihm, Winona, MN (US);

Assignee:

Ticona LLC, Florence, KY (US);

Attorney:
Primary Examiner:
Assistant Examiner:
Int. Cl.
CPC ...
H01B 5/00 (2006.01); H01B 1/04 (2006.01); B29C 70/52 (2006.01); H01B 5/10 (2006.01); H01B 1/02 (2006.01); H01R 43/00 (2006.01); B29B 15/12 (2006.01); H01B 9/00 (2006.01); H01B 9/04 (2006.01); H01B 7/18 (2006.01); H01B 13/00 (2006.01); H01B 7/29 (2006.01); H01B 13/30 (2006.01);
U.S. Cl.
CPC ...
H01B 1/04 (2013.01); B29B 15/122 (2013.01); B29C 70/523 (2013.01); H01B 1/023 (2013.01); H01B 1/026 (2013.01); H01B 5/105 (2013.01); H01B 7/18 (2013.01); H01B 7/292 (2013.01); H01B 9/008 (2013.01); H01B 9/04 (2013.01); H01B 13/0036 (2013.01); H01B 13/30 (2013.01); H01R 43/00 (2013.01); Y10T 29/49117 (2015.01);
Abstract

A composite core for use in electrical cables, such as high voltage transmission cables is provided. The composite core contains at least one rod that includes a continuous fiber component surrounded by a capping layer. The continuous fiber component is formed from a plurality of unidirectionally aligned fiber rovings embedded within a thermoplastic polymer matrix. The present inventors have discovered that the degree to which the rovings are impregnated with the thermoplastic polymer matrix can be significantly improved through selective control over the impregnation process, and also through control over the degree of compression imparted to the rovings during formation and shaping of the rod, as well as the calibration of the final rod geometry. Such a well impregnated rod has a very small void fraction, which leads to excellent strength properties. Notably, the desired strength properties may be achieved without the need for different fiber types in the rod.


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