The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
May. 23, 2017

Filed:

Aug. 04, 2014
Applicant:

United Technologies Corporation, Hartford, CT (US);

Inventors:

Lexia Kironn, Rocky Hill, CT (US);

Sergey Mironets, Charlotte, NC (US);

Wendell V. Twelves, Jr., Glastonbury, CT (US);

Agnes Klucha, Panton, VT (US);

Assignee:

United Technologies Corporation, Hartford, CT (US);

Attorney:
Primary Examiner:
Int. Cl.
CPC ...
B23K 20/10 (2006.01); B23K 20/22 (2006.01); B23K 26/40 (2014.01); B33Y 10/00 (2015.01); B33Y 30/00 (2015.01); B23K 26/08 (2014.01); B23K 26/38 (2014.01); B33Y 40/00 (2015.01); B23K 101/18 (2006.01); B23K 103/18 (2006.01); B23K 103/16 (2006.01);
U.S. Cl.
CPC ...
B23K 20/103 (2013.01); B23K 20/22 (2013.01); B23K 26/083 (2013.01); B23K 26/0869 (2013.01); B23K 26/38 (2013.01); B23K 26/40 (2013.01); B33Y 10/00 (2014.12); B33Y 30/00 (2014.12); B23K 2201/185 (2013.01); B23K 2203/172 (2015.10); B23K 2203/18 (2013.01); B33Y 40/00 (2014.12);
Abstract

A method of forming an object includes installing multiple foil drums within a processing chamber of an ultrasonic consolidation system. The multiple foil drums each include different materials than the other foil drums. The multiple foil drums are positioned so that one of the foils is selected to be placed on top of the build platform. The selected foil is welded onto the build platform or onto a previously processed layer. A portion of the welded foil is then cut. The multiple foil drums are retracted away from the build platform. The portion of the welded foil that was just cut is then consolidated to the object. The build platform is incrementally lowered before the process is repeated to form the next layer of the object.


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