The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
May. 16, 2017

Filed:

Jul. 30, 2015
Applicants:

Shenzhen Smoore Technology Limited, Shenzhen, CN;

Hongming Zhou, Changsha, CN;

Jian LI, Changsha, CN;

Inventors:

Hongming Zhou, Changsha, CN;

Qinglu Xia, Changsha, CN;

Kaiwen Xiao, Changsha, CN;

Jian Li, Changsha, CN;

Pingkun Liu, Shenzhen, CN;

Assignees:

SHENZHEN SMOORE TECH. LTD., Shenzhen, CN;

Other;

Attorneys:
Primary Examiner:
Int. Cl.
CPC ...
C04B 38/00 (2006.01); A24F 47/00 (2006.01); B05B 17/00 (2006.01); B28B 1/24 (2006.01); B28B 11/24 (2006.01); C03C 11/00 (2006.01);
U.S. Cl.
CPC ...
A24F 47/008 (2013.01); B05B 17/00 (2013.01); B28B 1/24 (2013.01); B28B 11/243 (2013.01); C03C 11/00 (2013.01);
Abstract

The present invention relates to a manufacturing method of a porous ceramic material, which includes the following steps: mixing a silicate material and a porogen to obtain a premix, wherein the silicate material includes sodium silicate and other compounds being at least one selected from the group consisting of oxides, nitrides, and carbides; drying the premix to obtain a silicate aggregate; mixing the silicate aggregate and an adhesive to obtain an injection molding material, wherein in a weight percentage, the silicate aggregate is in the range of from 50% to 60%, the adhesive is in the range of from 40% to 50%; injection molding the injection molding material to obtain a green body; and degumming and calcinating the green body successively to obtain the porous ceramic material. In the aforementioned manufacturing method of the porous ceramic material, the space-holder method is combined with the injection molding method, such that the obtained porous ceramic material has a high porosity, controllable pore sizes and good mechanical properties. In addition, compared with the dry pressing process, the use of the injection molding process can significantly improve the production efficiency, and is suitable for large-scale production.


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