The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
May. 02, 2017

Filed:

Jul. 24, 2014
Applicant:

Material Innovations Llc, Providence, RI (US);

Inventors:

David E. Murdock, Dublin, OH (US);

Douglas Mancosh, Warwick, RI (US);

James P. Przybylinski, St. Helena, CA (US);

Assignee:

Material Innovations LLC, Providence, RI (US);

Attorney:
Primary Examiner:
Int. Cl.
CPC ...
B29B 17/02 (2006.01); E04C 2/24 (2006.01); B29B 17/00 (2006.01); C08G 18/02 (2006.01); C08G 18/76 (2006.01); C08J 5/04 (2006.01); C08J 11/04 (2006.01); C08L 75/04 (2006.01); B02C 19/18 (2006.01); C08L 97/02 (2006.01); E04C 2/30 (2006.01); B29K 105/16 (2006.01); B29K 105/26 (2006.01); B29K 711/14 (2006.01); B29L 7/00 (2006.01); B29L 31/00 (2006.01);
U.S. Cl.
CPC ...
E04C 2/246 (2013.01); B02C 19/186 (2013.01); B29B 17/0042 (2013.01); C08G 18/02 (2013.01); C08G 18/7657 (2013.01); C08J 5/04 (2013.01); C08J 11/04 (2013.01); C08L 75/04 (2013.01); C08L 97/02 (2013.01); E04C 2/30 (2013.01); B29K 2105/16 (2013.01); B29K 2105/26 (2013.01); B29K 2711/14 (2013.01); B29L 2007/002 (2013.01); B29L 2031/7322 (2013.01); B32B 2272/00 (2013.01); Y02P 20/143 (2015.11); Y02W 30/62 (2015.05); Y02W 30/70 (2015.05); Y10T 428/24438 (2015.01); Y10T 428/24479 (2015.01); Y10T 428/24612 (2015.01); Y10T 428/24802 (2015.01); Y10T 428/31551 (2015.04); Y10T 428/31554 (2015.04); Y10T 428/31594 (2015.04); Y10T 428/31935 (2015.04); Y10T 428/31942 (2015.04); Y10T 428/31946 (2015.04); Y10T 428/31971 (2015.04);
Abstract

A composite material is produced from carpet waste and a binding agent, in intimate association, and may also include wood fiber or chips and/or other additives. A method of manufacturing a composite material includes shredding carpet waste, coating the carpet waste with a binding agent, and subjecting the shredded, coated carpet waste to elevated heat and pressure. As an additional step, the composite material may be actively cooled to prevent deformation of the material.


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