The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
May. 02, 2017

Filed:

Nov. 18, 2014
Applicant:

Mohawk Industries, Inc., Marietta, GA (US);

Inventor:

Thomas R. Clark, Chattanooga, TN (US);

Assignee:

Mohawk Industries, Inc., Marietta, GA (US);

Attorney:
Primary Examiner:
Int. Cl.
CPC ...
B29B 9/06 (2006.01); B29B 9/16 (2006.01); D01D 5/08 (2006.01); B29C 47/88 (2006.01); B29C 47/40 (2006.01); B29B 17/04 (2006.01); B29C 69/00 (2006.01); B29C 47/00 (2006.01); B29C 47/36 (2006.01); B29C 47/42 (2006.01); B29C 47/50 (2006.01); B29C 47/92 (2006.01); C08J 11/04 (2006.01); D01D 1/10 (2006.01); D01F 6/62 (2006.01); B29D 99/00 (2010.01); B29B 17/00 (2006.01); B29K 67/00 (2006.01); B29K 105/26 (2006.01);
U.S. Cl.
CPC ...
B29B 9/06 (2013.01); B29B 17/0026 (2013.01); B29B 17/0412 (2013.01); B29C 47/0011 (2013.01); B29C 47/0014 (2013.01); B29C 47/366 (2013.01); B29C 47/404 (2013.01); B29C 47/408 (2013.01); B29C 47/42 (2013.01); B29C 47/50 (2013.01); B29C 47/8815 (2013.01); B29C 47/92 (2013.01); B29C 69/001 (2013.01); B29D 99/0078 (2013.01); C08J 11/04 (2013.01); D01D 1/103 (2013.01); D01F 6/62 (2013.01); B29C 47/8895 (2013.01); B29C 2947/92514 (2013.01); B29K 2067/003 (2013.01); B29K 2105/26 (2013.01); C08J 2367/02 (2013.01); Y02P 20/143 (2015.11); Y02W 30/62 (2015.05); Y02W 30/70 (2015.05);
Abstract

A method of recycling PET into PET nurdles, comprises: (A) grinding recycled PET bottles into a group of flakes; (B) washing the flakes; (C) identifying and removing impurities, including impure flakes, from the group of flakes; (D) passing the group of flakes through an MRS extruder while maintaining the pressure within the MRS portion of the MRS extruder below about 18 millibars; (E) passing the resulting polymer melt through at least one filter having a micron rating of less than about 50 microns; and (F) forming the recycled polymer into PET nurdles. In various embodiments, the polymer melt is formed into PET nurdles using any suitable technique such as, for example, any suitable strand pelletizing or melt pelletizing techniques.


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