The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Apr. 25, 2017

Filed:

Nov. 18, 2014
Applicant:

Mohawk Industries, Inc., Marietta, GA (US);

Inventor:

Thomas R. Clark, Chattanooga, TN (US);

Assignee:

Mohawk Industries, Inc., Marietta, GA (US);

Attorney:
Primary Examiner:
Int. Cl.
CPC ...
B29C 47/92 (2006.01); D01D 5/08 (2006.01); D01F 6/04 (2006.01); D01F 6/10 (2006.01); D01F 6/22 (2006.01); B29C 47/08 (2006.01); B29C 47/00 (2006.01); D01D 1/10 (2006.01); B29C 47/36 (2006.01); B29C 47/42 (2006.01); B29C 47/50 (2006.01); D01F 6/62 (2006.01); B29B 17/00 (2006.01); B29D 99/00 (2010.01); B29K 23/00 (2006.01); B29K 67/00 (2006.01); B29K 25/00 (2006.01); C08J 11/04 (2006.01); B29B 17/02 (2006.01);
U.S. Cl.
CPC ...
B29C 47/0894 (2013.01); B29B 17/0026 (2013.01); B29C 47/0004 (2013.01); B29C 47/0014 (2013.01); B29C 47/366 (2013.01); B29C 47/42 (2013.01); B29C 47/50 (2013.01); B29C 47/92 (2013.01); D01D 1/103 (2013.01); D01D 1/106 (2013.01); D01F 6/62 (2013.01); B29B 17/02 (2013.01); B29B 2017/0279 (2013.01); B29C 2947/92514 (2013.01); B29D 99/0078 (2013.01); B29K 2023/065 (2013.01); B29K 2023/12 (2013.01); B29K 2025/04 (2013.01); B29K 2025/06 (2013.01); B29K 2067/00 (2013.01); B29K 2067/003 (2013.01); C08J 11/04 (2013.01); C08J 2367/02 (2013.01); Y02P 70/263 (2015.11); Y02W 30/62 (2015.05); Y02W 30/622 (2015.05); Y02W 30/70 (2015.05);
Abstract

A method of recycling polymers and other plastics comprises: (A) grinding recycled PET bottles (or other suitable recycled polymer) into a group of flakes; (B) washing the flakes; (C) identifying and removing impurities, including impure flakes, from the group of flakes; (D) passing the group of flakes through an MRS extruder while maintaining the pressure within the MRS portion of the MRS extruder below about 5 millibars; (E) passing the resulting polymer melt through at least one filter having a micron rating of less than about 50 microns; and (F) preparing the polymer melt for recycling into a new product. In various embodiments, the above process may be utilized in the recycling of, for example, polytrimethylene terephthalate (PTT), polypropylene, polyvinyl chloride (PVC), high-density polyethylene (HDPE), polystyrene (PS), expanded polystyrene (EPS), or any other suitable polymer or plastic.


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