The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Apr. 25, 2017

Filed:

Jan. 17, 2014
Applicants:

Ehsan Toyserkani, Waterloo, CA;

Mihaela Vlasea, Kitchener, CA;

Yaser Shanjani, Aurora, CA;

Inventors:

Ehsan Toyserkani, Waterloo, CA;

Mihaela Vlasea, Kitchener, CA;

Yaser Shanjani, Aurora, CA;

Assignee:

Other;

Attorneys:
Primary Examiner:
Int. Cl.
CPC ...
B32B 3/02 (2006.01); B22F 7/00 (2006.01); B29C 67/00 (2017.01); B28B 1/00 (2006.01); B29C 67/02 (2017.01); B33Y 10/00 (2015.01); B33Y 30/00 (2015.01);
U.S. Cl.
CPC ...
B22F 7/002 (2013.01); B28B 1/001 (2013.01); B29C 67/0081 (2013.01); B29C 67/0085 (2013.01); B29C 67/02 (2013.01); B33Y 10/00 (2014.12); B33Y 30/00 (2014.12); Y10T 428/24851 (2015.01);
Abstract

A system and method for additive manufacturing of heterogeneous porous structures, and structures made therefrom. The system includes: a powder feeding module for depositing layers of powder material; a binder module for dispensing powder binding material; a porogen module for selectively depositing at least one porogen to the layers of powder material, wherein the at least one porogen is removable to produce at least one predetermined porosity in the part; and a controller to control the powder feeding module, binder module and porogen module. The method includes: forming a layer by performing at least one of: applying a powder to a substrate; applying a binder to the powder; applying at least one porogen to the powder based on a predetermined pattern; and forming additional layers until a predetermined number of layers is reached, wherein at least one of the layers includes a porogen.


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