The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Mar. 21, 2017

Filed:

Nov. 14, 2013
Applicant:

David Payne, Moore, SC (US);

Inventors:

David Payne, Moore, SC (US);

Joe Cignarale, Greer, SC (US);

Assignee:

AFL Telecommunications LLC, Duncan, SC (US);

Attorney:
Primary Examiner:
Int. Cl.
CPC ...
B23K 31/02 (2006.01); B23K 20/00 (2006.01); B22F 5/10 (2006.01); B22F 7/08 (2006.01); B32B 15/01 (2006.01); C23C 24/08 (2006.01);
U.S. Cl.
CPC ...
B23K 20/001 (2013.01); B22F 5/106 (2013.01); B22F 7/08 (2013.01); B32B 15/017 (2013.01); C23C 4/131 (2016.01); C23C 4/134 (2016.01); C23C 24/08 (2013.01); B22F 2999/00 (2013.01); B23K 2201/32 (2013.01);
Abstract

Methods of applying aluminum coating layers over copper wires are disclosed. A first method may include applying aluminum powder to the surface of a rod, passing the rod through a first set of compression rolls thereby forcing the aluminum powder into a compacted preform around the rod, and heating the rod covered by the preform at 550° C. to 620° C. Further, the heated preform coated rod is passed through a second set of compression rolls thereby obtaining an aluminum coated copper rod. A second method includes disposing a copper rod inside an aluminum tube having an inner layer formed of brazing aluminum alloy, reducing the diameter of the tube's inner surface to match the copper rod, and heating the composite tube-rod such that the inner layer of the brazing alloy fuses to the rod. Another method includes passing the copper rod through a spray of metallic aluminum.


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