Oxidation process for interconnects and end plates using nitrous oxide

Abstract

Embodiments include methods and systems for oxidizing an interconnect for a fuel cell stack that include generating atomic oxygen, and forming an oxide layer on exposed surfaces of at least one interconnect using the atomic oxygen. In various embodiments, the atomic oxygen may be generated by thermally decomposing nitrous oxide gas into molecular nitrogen and atomic oxygen. In further embodiments, the atomic oxygen may be generated by catalytically decomposing nitrous oxide gas into molecular nitrogen and atomic oxygen. In further embodiments, the atomic oxygen may be generated using microwave discharge. In the various embodiments, the oxidation of the interconnect may be a controlled oxidation that is performed prior to incorporating the interconnect into a fuel cell stack.