The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Jan. 31, 2017

Filed:

Nov. 06, 2013
Applicant:

Bae Systems Plc, London, GB;

Inventors:

Jagjit Sidhu, Bristol, GB;

Andrew David Wescott, Bristol, GB;

Mark Alfred Potter, Preston, GB;

Assignee:

BAE SYSTEMS plc, London, GB;

Attorney:
Primary Examiner:
Int. Cl.
CPC ...
B23K 26/34 (2014.01); B22F 3/105 (2006.01); B29C 67/00 (2006.01); B05C 11/00 (2006.01); B22F 7/04 (2006.01); B23K 9/04 (2006.01); B23K 9/095 (2006.01); B33Y 10/00 (2015.01); B33Y 30/00 (2015.01); B33Y 50/02 (2015.01);
U.S. Cl.
CPC ...
B22F 3/1055 (2013.01); B22F 7/04 (2013.01); B23K 9/04 (2013.01); B23K 9/0956 (2013.01); B23K 26/34 (2013.01); B23K 26/354 (2015.10); B29C 67/0066 (2013.01); B29C 67/0074 (2013.01); B29C 67/0077 (2013.01); B29C 67/0088 (2013.01); B22F 2003/1056 (2013.01); B22F 2003/1057 (2013.01); B22F 2007/042 (2013.01); B33Y 10/00 (2014.12); B33Y 30/00 (2014.12); B33Y 50/02 (2014.12); Y02P 10/295 (2015.11);
Abstract

Apparatus and a method for forming a metallic component by additive layer manufacturing are provided. The method includes the steps of mounting a work piece () to ALM manufacturing apparatus including measuring means in the form of load cells () to measure stresses tending to distort the work piece, using a laser heat source () to apply heat to a surface () of the work piece () sufficient to melt it; adding metallic material to the melted surface () and moving the heat source () relative to the work piece () whereby progressively to form a layer () of metallic material on it; repeating the above steps as required, whereby progressively to form the component and, while doing so, measuring stresses tending to distort the component with the load cells () and, if they are above a predetermined threshold, stress relieving the work piece with means such as a pulsed laser () while still mounted to the apparatus to reduce distortion to a predetermined level, and again repeating above steps as required to complete the component. A computer () may be included to control the whole process.


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