The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Jan. 17, 2017

Filed:

Sep. 16, 2014
Applicant:

Owens Corning Intellectual Capital, Llc, Toledo, OH (US);

Inventors:

Christopher M. Hawkins, Alexandria, OH (US);

Jesus M. Hernandez-Torres, Pataskala, OH (US);

Liang Chen, New Albany, OH (US);

Assignee:
Attorney:
Primary Examiner:
Assistant Examiner:
Int. Cl.
CPC ...
C03C 25/00 (2006.01); C03C 25/32 (2006.01); C03C 25/64 (2006.01); C08K 5/053 (2006.01); C08K 5/06 (2006.01); C09D 103/04 (2006.01); D04H 1/4218 (2012.01); D04H 1/587 (2012.01); C08K 7/14 (2006.01); C03C 25/10 (2006.01); C03C 25/26 (2006.01); C08J 3/24 (2006.01); C09J 103/02 (2006.01); C09J 103/04 (2006.01); C09J 105/06 (2006.01); D04H 1/64 (2012.01); D04H 13/00 (2006.01); C08L 5/00 (2006.01); C08L 33/02 (2006.01); C03C 25/14 (2006.01); C08K 3/00 (2006.01); C08K 5/00 (2006.01); C08L 3/02 (2006.01); C08L 3/04 (2006.01); C08L 5/06 (2006.01);
U.S. Cl.
CPC ...
C08K 7/14 (2013.01); C03C 25/002 (2013.01); C03C 25/1095 (2013.01); C03C 25/146 (2013.01); C03C 25/26 (2013.01); C03C 25/32 (2013.01); C03C 25/323 (2013.01); C03C 25/64 (2013.01); C08J 3/24 (2013.01); C08K 5/053 (2013.01); C08K 5/06 (2013.01); C08L 5/00 (2013.01); C08L 33/02 (2013.01); C09D 103/04 (2013.01); C09J 103/02 (2013.01); C09J 103/04 (2013.01); C09J 105/06 (2013.01); D04H 1/4218 (2013.01); D04H 1/587 (2013.01); D04H 1/641 (2013.01); D04H 13/008 (2013.01); C08K 3/0016 (2013.01); C08K 5/0025 (2013.01); C08L 3/02 (2013.01); C08L 3/04 (2013.01); C08L 5/06 (2013.01); C08L 2205/02 (2013.01); C08L 2205/06 (2013.01); Y10T 428/24994 (2015.04); Y10T 428/249924 (2015.04); Y10T 442/2992 (2015.04); Y10T 442/60 (2015.04); Y10T 442/696 (2015.04);
Abstract

An aqueous binder composition is provided that includes a carbohydrate and a crosslinking agent. In exemplary embodiments, the carbohydrate-based binder composition may also include a catalyst, a coupling agent, a process aid, a crosslinking density enhancer, an extender, a moisture resistant agent, a dedusting oil, a colorant, a corrosion inhibitor, a surfactant, a pH adjuster, and combinations thereof. The carbohydrate may be natural in origin and derived from renewable resources. Additionally, the carbohydrate polymer may have a dextrose equivalent (DE) number from 2 to 20. In at least one exemplary embodiment, the carbohydrate is a water-soluble polysaccharide such as dextrin or maltodextrin and the crosslinking agent is citric acid. Advantageously, the carbohydrates have a low viscosity and cure at moderate temperatures. The environmentally friendly, formaldehyde-free binder may be used in the formation of insulation materials and non-woven chopped strand mats. A method of making fibrous insulation products is also provided.


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