The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Jan. 03, 2017

Filed:

Apr. 18, 2016
Applicant:

Koninklijke Philips N.v., Eindhoven, NL;

Inventors:

Grigoriy Basin, Eindhoven, NL;

Stein Kuiper, Eindhoven, NL;

Paul Scott Martin, Eindhoven, NL;

Assignee:

Koninklijke Philips N.V., Eindhoven, NL;

Attorneys:
Primary Examiner:
Int. Cl.
CPC ...
H01L 33/00 (2010.01); H01L 33/50 (2010.01); C09K 11/02 (2006.01); H05B 33/10 (2006.01); H01L 33/58 (2010.01);
U.S. Cl.
CPC ...
H01L 33/0095 (2013.01); C09K 11/02 (2013.01); H01L 33/005 (2013.01); H01L 33/501 (2013.01); H01L 33/502 (2013.01); H01L 33/58 (2013.01); H05B 33/10 (2013.01); H01L 33/505 (2013.01); H01L 2224/16225 (2013.01); H01L 2924/181 (2013.01); H01L 2933/0041 (2013.01); Y10T 156/1062 (2015.01);
Abstract

A method for fabricating an LED/phosphor structure is described where an array of blue light emitting diode (LED) dies are mounted on a submount wafer. A phosphor powder is mixed with an organic polymer binder, such as an acrylate or nitrocellulose. The liquid or paste mixture is then deposited over the LED dies or other substrate as a substantially uniform layer. The organic binder is then removed by being burned away in air, or being subject to an Oplasma process, or dissolved, leaving a porous layer of phosphor grains sintered together. The porous phosphor layer is impregnated with a sol-gel (e.g., a sol-gel of TEOS or MTMS) or liquid glass (e.g., sodium silicate or potassium silicate), also known as water glass, which saturates the porous structure. The structure is then heated to cure the inorganic glass binder, leaving a robust glass binder that resists yellowing, among other desirable properties.


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