The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Dec. 20, 2016

Filed:

Mar. 14, 2014
Applicant:

Nthdegree Technologies Worldwide Inc., Tempe, AZ (US);

Inventors:

Tricia Youngbull, Tempe, AZ (US);

Bradley Steven Oraw, Chandler, AZ (US);

William Johnstone Ray, Fountain Hills, AZ (US);

Assignee:
Attorneys:
Primary Examiner:
Int. Cl.
CPC ...
H01L 27/142 (2014.01); H01L 31/0352 (2006.01); H01L 31/18 (2006.01); H01L 31/0465 (2014.01); H01L 31/0463 (2014.01); H01L 31/046 (2014.01);
U.S. Cl.
CPC ...
H01L 31/18 (2013.01); H01L 31/03529 (2013.01); H01L 31/035281 (2013.01); H01L 31/046 (2014.12); H01L 31/0463 (2014.12); H01L 31/0465 (2014.12); Y02E 10/50 (2013.01);
Abstract

A PV module is formed having an array of PV cells, where the cells are separated by gaps. Each cell contains an array of small silicon sphere diodes (10-300 microns in diameter) connected in parallel. The diodes and conductor layers may be patterned by printing. A continuous metal substrate supports the diodes and conductor layers in all the cells. A dielectric substrate is laminated to the metal substrate. Trenches are then formed by laser ablation around the cells to sever the metal substrate to form electrically isolated PV cells. A metallization step is then performed to connect the cells in series to increase the voltage output of the PV module. An electrically isolated bypass diode for each cell is also formed by the trenching step. The metallization step connects the bypass diode and its associated cell in a reverse-parallel relationship.


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