The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Dec. 13, 2016

Filed:

Nov. 21, 2014
Applicant:

Paul V Cavallaro, Raynham, MA (US);

Inventor:

Paul V Cavallaro, Raynham, MA (US);

Attorneys:
Primary Examiner:
Int. Cl.
CPC ...
B32B 38/04 (2006.01); E04C 2/292 (2006.01); B32B 38/00 (2006.01); B32B 15/04 (2006.01); B32B 5/20 (2006.01); B32B 5/18 (2006.01);
U.S. Cl.
CPC ...
B32B 38/0004 (2013.01); B32B 5/18 (2013.01); B32B 5/20 (2013.01); B32B 15/046 (2013.01); B32B 2305/00 (2013.01); B32B 2305/022 (2013.01); E04C 2/292 (2013.01); Y10T 156/1052 (2015.01);
Abstract

A method of manufacturing a delamination and crack prevention layer (DCPL) is provided for use in laminated sandwich panels. The DCPL is formed by using a continuous rolling process and by cutting finger profiles. Each finger forms a beam extending outward at a desired angle from a DCPL plane. The upper and lower DCPL planes are aligned to provide a uniform distribution of fingers along a length of the DCPL. Face sheets are bonded to the outer DCPL planes. Foam infusers add foam between the DCPL planes and among the fingers. The foam is rigidified (cured) during a continuous roll-form process. The DCPL prevents propagation of delamination between adjacent face sheets and core layers as well as arresting cracks in the core layers.


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