The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Dec. 06, 2016

Filed:

May. 04, 2012
Applicants:

Narayana Sastry Cheruvu, San Antonio, TX (US);

Ronghua Wei, San Antonio, TX (US);

Inventors:

Narayana Sastry Cheruvu, San Antonio, TX (US);

Ronghua Wei, San Antonio, TX (US);

Assignee:

SOUTHWEST RESEARCH INSTITUTE, San Antonio, TX (US);

Attorney:
Primary Examiner:
Int. Cl.
CPC ...
B32B 15/04 (2006.01); B32B 33/00 (2006.01); C23C 28/02 (2006.01); C23C 30/00 (2006.01); C23C 28/00 (2006.01); C22C 19/03 (2006.01); C22C 19/00 (2006.01); F01D 5/28 (2006.01); C22C 19/05 (2006.01); C22C 19/07 (2006.01); C23C 14/16 (2006.01);
U.S. Cl.
CPC ...
B32B 33/00 (2013.01); B32B 15/04 (2013.01); C22C 19/00 (2013.01); C22C 19/03 (2013.01); C22C 19/05 (2013.01); C22C 19/07 (2013.01); C23C 14/165 (2013.01); C23C 28/00 (2013.01); C23C 28/022 (2013.01); C23C 28/3215 (2013.01); C23C 28/345 (2013.01); C23C 28/3455 (2013.01); C23C 30/00 (2013.01); C23C 30/005 (2013.01); F01D 5/28 (2013.01); F01D 5/288 (2013.01); Y10T 428/12931 (2015.01); Y10T 428/12937 (2015.01); Y10T 428/12944 (2015.01);
Abstract

A coated substrate including a substrate having a surface, a bond coat proximate to the substrate surface, a yttrium stabilized zirconia (YSZ) thermal barrier layer opposite the substrate surface, and at least one interlayer disposed between the bond coat and the thermal barrier layer, wherein the interlayer contains an alloy having a nanocrystalline grain structure. A method for coating a substrate to be exposed to high in service temperatures and/or temperature cycles including depositing a bond coating on substrate surface, depositing at least one nanocrystalline interlayer on the bond coat opposite the substrate surface, and depositing a yttrium stabilized zirconia (YSZ) thermal barrier coating on the nanocrystalline interlayer opposite the bond coat, wherein the service life of the YSZ thermal barrier coating is extended relative to a substrate coated with the bond coating and the thermal barrier without the interlayer disposed therebetween.


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