The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Oct. 25, 2016

Filed:

Jun. 08, 2012
Applicants:

Robert J. Hauber, Tampa, FL (US);

Gerald D. Boydston, Cody, WY (US);

Inventors:

Robert J. Hauber, Tampa, FL (US);

Gerald D. Boydston, Cody, WY (US);

Assignee:

CertainTeed Gypsum, Inc., Tampa, FL (US);

Attorneys:
Primary Examiner:
Assistant Examiner:
Int. Cl.
CPC ...
B29C 35/08 (2006.01); C04B 20/10 (2006.01); C04B 28/14 (2006.01); B28B 19/00 (2006.01); B28B 23/00 (2006.01); C04B 26/04 (2006.01); B32B 5/26 (2006.01); D04H 3/12 (2006.01); B32B 5/02 (2006.01); B32B 5/08 (2006.01); D04H 3/147 (2012.01); C04B 111/00 (2006.01); B29B 15/12 (2006.01);
U.S. Cl.
CPC ...
C04B 20/1033 (2013.01); B28B 19/0092 (2013.01); B28B 23/0006 (2013.01); B32B 5/022 (2013.01); B32B 5/024 (2013.01); B32B 5/08 (2013.01); B32B 5/26 (2013.01); C04B 26/04 (2013.01); C04B 28/14 (2013.01); D04H 3/12 (2013.01); D04H 3/147 (2013.01); B29B 15/122 (2013.01); B32B 2255/02 (2013.01); B32B 2255/26 (2013.01); B32B 2262/10 (2013.01); B32B 2262/105 (2013.01); B32B 2262/14 (2013.01); B32B 2307/304 (2013.01); B32B 2307/3065 (2013.01); B32B 2307/41 (2013.01); B32B 2307/414 (2013.01); B32B 2307/554 (2013.01); B32B 2307/71 (2013.01); B32B 2307/724 (2013.01); B32B 2307/726 (2013.01); B32B 2419/00 (2013.01); C04B 2111/00629 (2013.01);
Abstract

Disclosed is a system and method for constructing fibrous mats. In accordance with the disclosure, continuous lengths of filament are pre-coated with a liquefied thermoplastic. The pre-coated filaments are then laid down upon a belt to form a fibrous mat. The filaments can be laid down in continuous lengths or they can be chopped into discontinuous lengths. The filaments are heated after they have been laid down in order to re-liquefy the thermoplastic and facilitate bonding between intersecting fibers. The disclosure further relates to a system and method for incorporating constructed fibrous mats into a composite building board.


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