The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Oct. 18, 2016

Filed:

Dec. 27, 2013
Applicant:

Eaton Capital, Dublin, IE;

Inventors:

Bulent Chavdar, Saint Clair Shores, MI (US);

Michael Killian, Troy, MI (US);

Eric Nshimiye, Jackson, MI (US);

Thomas Stoltz, Allen Park, MI (US);

Assignee:

EATON CAPITAL, Dublin, IE;

Attorney:
Primary Examiner:
Int. Cl.
CPC ...
B21K 1/30 (2006.01); B23P 15/14 (2006.01); B21J 5/02 (2006.01); B21J 1/02 (2006.01);
U.S. Cl.
CPC ...
B21K 1/30 (2013.01); B23P 15/14 (2013.01); B21J 1/02 (2013.01); B21J 5/025 (2013.01); Y10T 29/4948 (2015.01); Y10T 29/49474 (2015.01);
Abstract

A method for manufacturing a gear includes forming a bi-material billet from a steel cylinder having a cylindrical wall, a first end closed with a first steel cap, and an open second end distal to the first end. The method includes disposing a core material other than steel into the steel cylinder, welding a second steel cap onto the steel cylinder to form the bi-material billet, and heating the cylindrical wall. The method includes a first forging blow on the heated billet or on a disk-shaped rough forging forged from the heated billet with a first closed blocker die to produce a partial toothed preform, and a second forging blow on the preform with a second closed blocker die to produce a netshape gear. The first closed blocker die has a die cavity including gear tooth forms, and the partial toothed preform includes a plurality of spaced gear teeth.


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