The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Oct. 04, 2016

Filed:

Mar. 11, 2015
Applicant:

Toyota Jidosha Kabushiki Kaisha, Toyota-shi, Aichi-ken, JP;

Inventors:

Jun Yaokawa, Nisshin, JP;

Yasushi Iwata, Miyoshi, JP;

Yoshio Sugiyama, Seto, JP;

Hiroaki Iwahori, Aichi-gun, JP;

Norihiro Amano, Kasugai, JP;

Noriyuki Ueno, Toyota, JP;

Takehito Kobayashi, Miyoshi, JP;

Assignee:
Attorney:
Primary Examiner:
Int. Cl.
CPC ...
B22D 11/01 (2006.01); B22D 11/14 (2006.01); B22D 27/04 (2006.01); B22D 11/05 (2006.01); B22D 11/041 (2006.01);
U.S. Cl.
CPC ...
B22D 11/01 (2013.01); B22D 11/041 (2013.01); B22D 11/05 (2013.01); B22D 11/145 (2013.01); B22D 27/045 (2013.01);
Abstract

A free casting method according to the present invention includes, a lead-out step for leading out molten metal from a lead-out area (P) provided in a source of supply, e.g. a surface level of the molten metal, to retain the molten metal temporarily by surface films (F) generated on an outer surface, and a forming step for obtaining a formed body by solidifying retained molten metal (MS) led out along a set passage (L) depending on a desired casting shape, wherein the retained molten metal is solidified after being formed into the desired casting shape by applying an external force thereto at positions between an unrestrained root portion of the retained molten metal in vicinity of the surface level of the molten metal and a solidification interface defined as a boundary between the retained molten metal and the formed body in the forming step.


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