The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Sep. 06, 2016

Filed:

Apr. 21, 2012
Applicants:

Casimer M. Decusatis, Poughkeepsie, NY (US);

Lawrence Jacobowitz, San Jose, CA (US);

Inventors:

Casimer M. DeCusatis, Poughkeepsie, NY (US);

Lawrence Jacobowitz, San Jose, CA (US);

Attorney:
Primary Examiner:
Int. Cl.
CPC ...
B29D 11/00 (2006.01); B29C 33/44 (2006.01); B29C 37/00 (2006.01); B29C 35/08 (2006.01);
U.S. Cl.
CPC ...
B29D 11/00365 (2013.01); B29C 33/44 (2013.01); B29C 37/0003 (2013.01); B29C 37/0067 (2013.01); B29D 11/00201 (2013.01); B29C 35/0888 (2013.01); B29C 2035/0827 (2013.01);
Abstract

A method and system for enhanced demolding of injection molded optical devices are disclosed. In one embodiment the system includes a metal moldplate without a coat of release layer and a curing device that generates high intensity pulses of UV light. The method includes: providing a moldplate made of a predetermined moldplate material; directly injecting optical material into cavities of a moldplate without a release layer; rapidly curing the injected optical material with high intensity pulses of UV light such that a predetermined optical device is formed; and separating the thus formed optical device from the cavities of the moldplate due to a differential thermal expansion between the optical device material and the moldplate material.


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