The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Aug. 30, 2016

Filed:

Jul. 09, 2015
Applicant:

Sharp Laboratories of America, Inc., Camas, WA (US);

Inventors:

Xin Zhao, Vancouver, WA (US);

Sean Vail, Vancouver, WA (US);

Yuhao Lu, Camas, WA (US);

Assignee:
Attorneys:
Primary Examiner:
Assistant Examiner:
Int. Cl.
CPC ...
H01M 4/00 (2006.01); H01M 4/36 (2006.01); H01M 4/60 (2006.01); H01M 4/505 (2010.01); H01M 4/485 (2010.01); H01M 4/525 (2010.01); H01M 4/04 (2006.01); H01M 4/133 (2010.01); H01M 4/136 (2010.01); H01M 4/137 (2010.01); H01M 4/1397 (2010.01); H01M 4/58 (2010.01); H01M 4/587 (2010.01); H01M 4/62 (2006.01); H01M 4/02 (2006.01); H01M 10/052 (2010.01);
U.S. Cl.
CPC ...
H01M 4/366 (2013.01); H01M 4/0404 (2013.01); H01M 4/0452 (2013.01); H01M 4/0471 (2013.01); H01M 4/133 (2013.01); H01M 4/136 (2013.01); H01M 4/137 (2013.01); H01M 4/1397 (2013.01); H01M 4/485 (2013.01); H01M 4/505 (2013.01); H01M 4/525 (2013.01); H01M 4/58 (2013.01); H01M 4/587 (2013.01); H01M 4/60 (2013.01); H01M 4/622 (2013.01); H01M 4/625 (2013.01); H01M 10/052 (2013.01); H01M 2004/027 (2013.01); H01M 2004/028 (2013.01); H01M 2300/0002 (2013.01); H01M 2300/0017 (2013.01); Y02E 60/122 (2013.01);
Abstract

A method is provided for fabricating an antimony anode. The method disperses antimony (Sb) particles in a layered carbon network using a process such as mechanical mixing, ball milling, stirring, or ultrasound sonication, forming a Sb/carbon composite. The Sb/carbon composite is mixed with a binder, forming a mixture, and the mixture is deposited on a current collector. Advantageously, the binder may be an aqueous (water soluble) binder. In one aspect, prior to dispersing the Sb particles in the layered carbon network, the Sb particles are coated with carbon. For example, the Sb particles may be dispersed in a solution including a polymer, where the solution may be an aqueous or organic. Alternatively, the Sb particles may be dispersed in a solution including a monomer. The monomer solution is polymerized to form polymer sheathed Sb core-shell structures, and then carbonized. Associated Sb anodes and Sb anode batteries are also provided.


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