The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Aug. 30, 2016

Filed:

Jul. 09, 2012
Applicants:

Gregory Branch, Seattle, WA (US);

Krishna Nadella, Seattle, WA (US);

Inventors:

Gregory Branch, Seattle, WA (US);

Krishna Nadella, Seattle, WA (US);

Assignee:

Dart Container Corporation, Mason, MI (US);

Attorney:
Primary Examiner:
Int. Cl.
CPC ...
B29C 44/34 (2006.01); B29C 44/20 (2006.01); B29C 51/08 (2006.01); B29K 67/00 (2006.01); B29K 105/04 (2006.01);
U.S. Cl.
CPC ...
B29C 44/3446 (2013.01); B29C 44/20 (2013.01); B29C 44/3453 (2013.01); B29C 51/082 (2013.01); B29K 2067/00 (2013.01); B29K 2105/04 (2013.01);
Abstract

Disclosed herein are roll fed air heated flotation ovens and related thermoforming systems, assemblies, and machines that enable the corrugation-free expansion of a gas impregnated thermoplastic web passing through an oven chamber (without use of a pin-chain assembly), as well as to related methods. In an embodiment, a gas impregnated thermoplastic web is conveyed and expanded through an elongated air heated oven chamber, wherein the elongated oven chamber includes a plurality of downwardly directed heated air nozzles positioned at regular intervals along and within the upper portion of the oven chamber, and a plurality of upwardly directed heated air nozzles positioned at regular intervals along and within the lower portion of the oven chamber, but staggered apart from the downwardly directed heated air nozzles such that the gas impregnated thermoplastic material web undulates in an up and down wavelike fashion, thereby minimizing sagging, bagging, puckering, and/or buckling of the web.


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