The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Aug. 09, 2016

Filed:

Apr. 18, 2014
Applicant:

Mohawk Industries, Inc., Marietta, GA (US);

Inventor:

Thomas Clark, Chattanooga, TN (US);

Assignee:

Mohawk Industries, Inc., Marietta, GA (US);

Attorney:
Primary Examiner:
Int. Cl.
CPC ...
D01D 1/10 (2006.01); D01D 5/08 (2006.01); D01D 13/00 (2006.01); D01D 13/02 (2006.01); D02G 3/24 (2006.01); B29D 99/00 (2010.01); B29C 47/76 (2006.01); D01D 5/00 (2006.01); B29C 47/00 (2006.01); B29C 47/42 (2006.01); C08J 11/04 (2006.01); D01F 6/62 (2006.01); B29C 47/36 (2006.01); B29C 47/50 (2006.01); B29C 47/92 (2006.01); B29B 17/00 (2006.01);
U.S. Cl.
CPC ...
B29D 99/0078 (2013.01); B29B 17/00 (2013.01); B29C 47/0014 (2013.01); B29C 47/366 (2013.01); B29C 47/42 (2013.01); B29C 47/50 (2013.01); B29C 47/766 (2013.01); B29C 47/92 (2013.01); C08J 11/04 (2013.01); D01D 1/103 (2013.01); D01D 5/00 (2013.01); D01F 6/62 (2013.01); B29B 2017/0015 (2013.01); B29C 2947/92514 (2013.01); C08J 2367/02 (2013.01);
Abstract

A method of manufacturing bulked continuous carpet filament which, in various embodiments, comprises: (A) grinding recycled PET bottles into a group of flakes; (B) washing the flakes; (C) identifying and removing impurities, including impure flakes, from the group of flakes; (D) passing the group of flakes through an MRS extruder while maintaining the pressure within the MRS portion of the MRS extruder below about 5 millibars; (E) passing the resulting polymer melt through at least one filter having a micron rating of less than about 50 microns; and (F) forming the recycled polymer into bulked continuous carpet filament that consists essentially of recycled PET.


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