The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Jul. 26, 2016

Filed:

May. 11, 2012
Applicants:

Patrizio Vinciarelli, Boston, MA (US);

Michael B. Lafleur, East Hampstead, NH (US);

Sean Timothy Fleming, Worcester, MA (US);

Rudolph F. Mutter, North Andover, MA (US);

Andrew T. D'amico, Beverly Hills, CA (US);

Inventors:

Patrizio Vinciarelli, Boston, MA (US);

Michael B. LaFleur, East Hampstead, NH (US);

Sean Timothy Fleming, Worcester, MA (US);

Rudolph F. Mutter, North Andover, MA (US);

Andrew T. D'Amico, Beverly Hills, CA (US);

Assignee:

VLT, Inc., Sunnyvale, CA (US);

Attorney:
Primary Examiner:
Assistant Examiner:
Int. Cl.
CPC ...
H05K 7/00 (2006.01); H05K 3/28 (2006.01); H05K 1/18 (2006.01); H05K 1/11 (2006.01); B29C 45/00 (2006.01); B29C 45/14 (2006.01); H01R 43/24 (2006.01); H05K 5/06 (2006.01); H05K 7/20 (2006.01); H01R 43/20 (2006.01);
U.S. Cl.
CPC ...
H05K 3/284 (2013.01); B29C 45/0055 (2013.01); B29C 45/14639 (2013.01); H01R 43/205 (2013.01); H01R 43/24 (2013.01); H05K 1/111 (2013.01); H05K 1/186 (2013.01); H05K 5/064 (2013.01); H05K 7/209 (2013.01); B29C 2045/0058 (2013.01); B29C 2793/0009 (2013.01); B29C 2793/009 (2013.01); B29C 2793/0027 (2013.01); H05K 2201/0183 (2013.01); H05K 2201/10545 (2013.01);
Abstract

A method of encapsulating a panel of electronic components such as power converters reduces wasted printed circuit board area. The panel, which may include a plurality of components, may be cut into one or more individual pieces after encapsulation. The mold may be used to form part of the finished product. Interconnection features provided along boundaries of individual circuits are exposed during the singulation process providing electrical connections to the components without wasting valuable PCB surface area. The molds may include various internal features. Wide cuts may be made in the molds after encapsulation reducing thermal stresses. Blank mold panels may be machined to provide some or all of the above features in an on-demand manufacturing system. Connection adapters may be provided to use the modules in vertical or horizontal mounting positions in connector, through-hole, surface-mount solder variations.


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