The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Jul. 19, 2016

Filed:

Mar. 13, 2013
Applicant:

Ticona Llc, Florence, KY (US);

Inventors:

Rong Luo, Florence, KY (US);

Aaron Johnson, Winona, WI (US);

Tim Tibor, Cincinnati, OH (US);

Xinyu Zhao, Cincinnati, OH (US);

David Eastep, Winona, MN (US);

Assignee:

Ticona LLC, Florence, KY (US);

Attorney:
Primary Examiner:
Int. Cl.
CPC ...
C08K 7/06 (2006.01); B32B 5/12 (2006.01); B32B 5/26 (2006.01); B32B 5/28 (2006.01); C08J 5/24 (2006.01);
U.S. Cl.
CPC ...
C08K 7/06 (2013.01); B32B 5/12 (2013.01); B32B 5/26 (2013.01); B32B 5/28 (2013.01); C08J 5/24 (2013.01); B32B 2250/20 (2013.01); B32B 2260/023 (2013.01); B32B 2260/046 (2013.01); B32B 2262/106 (2013.01); B32B 2307/54 (2013.01); B32B 2307/542 (2013.01); B32B 2307/546 (2013.01); B32B 2605/00 (2013.01); C08J 2381/04 (2013.01); Y10T 428/1352 (2015.01); Y10T 428/249942 (2015.04); Y10T 428/249945 (2015.04); Y10T 428/249946 (2015.04); Y10T 428/249947 (2015.04);
Abstract

A continuous fiber composite is described and methods for forming the continuous fiber composite. The continuous fiber composite includes a plurality of unidirectionally aligned continuous fibers embedded within a polyarylene sulfide polymer. The continuous fiber composite includes a very high loading of continuous fibers, for instance greater than about 40% by weight of the continuous fiber composite. The continuous fiber composite is formed by reacting a starting polyarylene sulfide with a reactively functionalized disulfide compound in a melt processing unit. Reaction between the starting polyarylene sulfide and the reactively functionalized disulfide compound leads to formation of a reactively functionalized polyarylene sulfide. Upon embedding of the continuous fibers into the reactively functionalized polyarylene sulfide, the reactivity of the polyarylene sulfide can enhance adhesion between the polyarylene sulfide polymer and the fibers.


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