The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Jul. 19, 2016

Filed:

Dec. 14, 2012
Applicant:

United Technologies Corporation, Hartford, CT (US);

Inventors:

Daniel A. Bales, Avon, CT (US);

Agnes Klucha, Colchester, CT (US);

Gregory M. Dolansky, Higganum, CT (US);

Assignee:

United Technologies Corporation, Farmington, CT (US);

Attorney:
Primary Examiner:
Int. Cl.
CPC ...
B22F 5/04 (2006.01); B33Y 10/00 (2015.01); B22F 3/105 (2006.01); B33Y 30/00 (2015.01); B33Y 80/00 (2015.01);
U.S. Cl.
CPC ...
B22F 5/04 (2013.01); B22F 3/1055 (2013.01); B33Y 10/00 (2014.12); B33Y 30/00 (2014.12); B33Y 80/00 (2014.12); Y02P 10/295 (2015.11); Y10T 29/49339 (2015.01); Y10T 29/49341 (2015.01);
Abstract

A gas turbine airfoil having internal cooling passages is formed by additive manufacturing. Layers of superalloy powder are fused by an energy beam using a two-dimensional pattern providing unmelted areas forming passageways therein. Layers of the powder are added and fused using sufficient two-dimensional patterns to form the entire airfoil with the desired pattern of internal cooling passages. After completion of the formation of the airfoil, it may be hot isostatic pressed, directionally recrystallized, bond coated, and covered with a thermal barrier layer.


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