The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Jun. 21, 2016

Filed:

Oct. 03, 2013
Applicant:

Cornerstone Research Group, Inc., Dayton, OH (US);

Inventors:

Thomas J. Barnell, Dayton, OH (US);

Michael D. Rauscher, Beavercreek, OH (US);

Rick D. Stienecker, Troy, OH (US);

David M. Nickerson, Columbus, OH (US);

Tat H. Tong, Bellbrook, OH (US);

Assignee:
Attorney:
Primary Examiner:
Int. Cl.
CPC ...
B32B 27/04 (2006.01); B32B 27/38 (2006.01); C08J 5/24 (2006.01); B29C 70/36 (2006.01); C08G 59/50 (2006.01); B29C 70/44 (2006.01); B29K 63/00 (2006.01); B29K 301/00 (2006.01); B29C 37/00 (2006.01); B29C 35/08 (2006.01);
U.S. Cl.
CPC ...
B29C 70/443 (2013.01); B29C 37/0067 (2013.01); B29C 37/0075 (2013.01); B29C 2035/0822 (2013.01); B29C 2035/0827 (2013.01); B29C 2035/0877 (2013.01); B29K 2063/00 (2013.01); B29K 2301/00 (2013.01); B29K 2901/00 (2013.01); B29K 2905/00 (2013.01); B29K 2907/04 (2013.01); B29K 2909/02 (2013.01); B29K 2909/08 (2013.01); B29K 2911/14 (2013.01); B29K 2995/0012 (2013.01); B29K 2995/0013 (2013.01);
Abstract

Method embodiments for producing a fiber-reinforced epoxy composite comprise providing a mold defining a shape for a composite, applying a fiber reinforcement over the mold, covering the mold and fiber reinforcement thereon in a vacuum enclosure, performing a vacuum on the vacuum enclosure to produce a pressure gradient, insulating at least a portion of the vacuum enclosure with thermal insulation, infusing the fiber reinforcement with a reactive mixture of uncured epoxy resin and curing agent under vacuum conditions, wherein the reactive mixture of uncured epoxy resin and curing agent generates exothermic heat, and producing the fiber-reinforced epoxy composite having a glass transition temperature of at least about 100° C. by curing the fiber reinforcement infused with the reactive mixture of uncured epoxy resin and curing agent by utilizing the exothermically generated heat, wherein the curing is conducted inside the thermally insulated vacuum enclosure without utilization of an external heat source or an external radiation source.


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