The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Jun. 07, 2016

Filed:

Apr. 28, 2010
Applicants:

Raymond Breindel, Hartville, OH (US);

Roland Loh, Stow, OH (US);

Joseph P. Rynd, Stow, OH (US);

Yadollah Delaviz, Lewis Center, OH (US);

Mark E. Polasky, Mogadore, OH (US);

Inventors:

Raymond Breindel, Hartville, OH (US);

Roland Loh, Stow, OH (US);

Joseph P. Rynd, Stow, OH (US);

Yadollah Delaviz, Lewis Center, OH (US);

Mark E. Polasky, Mogadore, OH (US);

Assignee:
Attorney:
Primary Examiner:
Int. Cl.
CPC ...
C08J 9/00 (2006.01); C08J 9/02 (2006.01); B82Y 30/00 (2011.01); C08J 5/00 (2006.01);
U.S. Cl.
CPC ...
C08J 9/0066 (2013.01); B82Y 30/00 (2013.01); C08J 5/005 (2013.01); C08J 9/008 (2013.01); C08J 9/0061 (2013.01); C08J 9/02 (2013.01); C08J 2201/03 (2013.01); C08J 2205/052 (2013.01); C08J 2205/10 (2013.01); C08J 2325/04 (2013.01); C08J 2433/00 (2013.01); Y10T 428/249977 (2015.04); Y10T 428/249978 (2015.04); Y10T 428/249979 (2015.04); Y10T 428/249986 (2015.04);
Abstract

Rigid foam insulating products and processes for making such insulation products are disclosed. The foam products are formed from a polymer, a blowing agent, and nano-graphite. The nano-graphite has a size in at least one dimension less than about 100 nm and, in exemplary embodiments may be an intercalated, expanded nano-graphite. In addition, the nano-graphite may include a plurality of nanosheets having a thickness between about 10 to about 100 nanometers. The nano-graphite acts as a process additive to improve the physical properties of the foam product, such as thermal insulation and compressive strength. In addition, the nano-graphite in the foam controls cell morphology and acts as a nucleating agent in the foaming process. Further, the nano-graphite exhibits overall compound effects on foam properties including improved insulating value (increased R-value) for a given thickness and density and improved ultraviolet (UV) stability.


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