The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Jun. 07, 2016

Filed:

Feb. 03, 2015
Applicant:

Ford Global Technologies, Llc, Dearborn, MI (US);

Inventors:

Brandon M. Aselage, White Lake, MI (US);

Sean B. West, Monroe, MI (US);

Stacey H. Raines, Ypsilanti, MI (US);

James H. Muiter, Plymouth, MI (US);

Assignee:

FORD GLOBAL TECHNOLOGIES, LLC, Dearborn, MI (US);

Attorneys:
Primary Examiner:
Int. Cl.
CPC ...
B60R 21/231 (2011.01); B29C 65/70 (2006.01); B29C 65/02 (2006.01); B60R 21/04 (2006.01); B60R 13/02 (2006.01); B60R 21/235 (2006.01); B29L 22/02 (2006.01);
U.S. Cl.
CPC ...
B60R 21/231 (2013.01); B29C 65/02 (2013.01); B29C 65/70 (2013.01); B60R 13/02 (2013.01); B60R 21/04 (2013.01); B60R 21/235 (2013.01); B29L 2022/027 (2013.01); B60R 2013/0287 (2013.01); B60R 2021/0407 (2013.01); B60R 2021/23557 (2013.01);
Abstract

An active bolster for an automotive vehicle includes a plastic-molded outer trim panel with a welding track on an inside surface and a plastic-molded expandable bladder member with a welding flange along a peripheral edge with a first surface facing the trim panel inside surface and a second opposed surface. The welding track and the welding flange are joined by a hot weld to form a sealed chamber. A plurality of counterbores are distributed over the welding flange in order to form rivets that mechanically strengthen the weld. Each counterbore is comprised of a neck portion penetrating the first surface and a head portion penetrating the second surface. Each head portion includes an internal ledge extending laterally from the neck portion. The hot weld includes plastic-molded material that flows from the welding track through each neck portion and spreading onto the internal ledge in each head portion.


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