The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
May. 03, 2016

Filed:

Jun. 06, 2011
Applicants:

David R. Blackburn, Barrington, IL (US);

Michael P. Shake, Johnsburg, IL (US);

Runhai LU, Wauconda, IL (US);

Inventors:

David R. Blackburn, Barrington, IL (US);

Michael P. Shake, Johnsburg, IL (US);

Runhai Lu, Wauconda, IL (US);

Assignee:

UNITED STATES GYPSUM COMPANY, Chicago, IL (US);

Attorneys:
Primary Examiner:
Assistant Examiner:
Int. Cl.
CPC ...
C04B 28/12 (2006.01); C04B 28/04 (2006.01); C04B 28/14 (2006.01);
U.S. Cl.
CPC ...
C04B 28/14 (2013.01); C04B 28/14 (2013.01); C04B 24/223 (2013.01); C04B 24/2647 (2013.01); C04B 38/10 (2013.01); C04B 40/0028 (2013.01);
Abstract

Effective use of dispersants in wallboard containing foam results from a method where stucco is mixed with a first dispersant and a first quantity of water to form a gypsum slurry. A soap is blended with a second dispersant and a second quantity of water to make a foam. Subsequently, the foam is combined with the slurry. Choice of different first and second dispersants and their relative amounts allows control of the size distribution of the foam bubbles in the slurry and the resulting voids in the gypsum core. Melamine sulfonate condensate and polycarboxylate dispersants are preferred dispersants.


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