The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Mar. 22, 2016

Filed:

Sep. 04, 2013
Applicant:

Delphi Technologies, Inc., Troy, MI (US);

Inventors:

Jeffrey M. Handel, Warren, OH (US);

John Thomas Kightlinger, Canfield, OH (US);

Assignee:

Delphi Technologies, Inc., Troy, MI (US);

Attorney:
Primary Examiner:
Int. Cl.
CPC ...
H01R 43/04 (2006.01); B23K 20/10 (2006.01); B23K 20/233 (2006.01); H01R 43/02 (2006.01); H01R 43/28 (2006.01); H01R 43/048 (2006.01); H01R 4/18 (2006.01);
U.S. Cl.
CPC ...
B23K 20/10 (2013.01); B23K 20/2336 (2013.01); H01R 43/0207 (2013.01); H01R 43/28 (2013.01); B23K 2201/32 (2013.01); B23K 2201/38 (2013.01); B23K 2203/10 (2013.01); H01R 4/185 (2013.01); H01R 43/048 (2013.01); Y10T 29/49185 (2015.01);
Abstract

A wire cable configured to be attached to a wire cable terminal. An uninsulated end of the wire cable is formed into a nugget having a shape that generally defines a rectangular cuboid or rectangular prism. The nugget includes one face that defines a longitudinal concavity, indentation, or channel, which is oriented generally parallel to the longitudinal axis of the wire cable. The nugget may be formed by ultrasonically welding the wire strands together. The concavity reduces the occurrence of fracturing the nugget when it is attached to the terminal by wire crimping wings. The wire cable may be formed of aluminum-based material. An apparatus for forming an end of a wire cable into a nugget shape having a longitudinal concavity and a method of attaching a wire cable having an end formed into a nugget shape having a longitudinal concavity to a terminal is also presented.


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