The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Mar. 15, 2016

Filed:

Jul. 22, 2010
Applicants:

Linh N. Doan, Belleville, MI (US);

James P. Holland, Brighton, MI (US);

Kenneth S. Laird, Canton, MI (US);

Stacy L. Swank, Auburn Hills, MI (US);

Jeffrey B. Crist, Sterling Heights, MI (US);

Warwick J. Smith, Grosse Pointe Woods, MI (US);

Aileen N. Barraza, Canton, MI (US);

Inventors:

Linh N. Doan, Belleville, MI (US);

James P. Holland, Brighton, MI (US);

Kenneth S. Laird, Canton, MI (US);

Stacy L. Swank, Auburn Hills, MI (US);

Jeffrey B. Crist, Sterling Heights, MI (US);

Warwick J. Smith, Grosse Pointe Woods, MI (US);

Aileen N. Barraza, Canton, MI (US);

Assignee:

FORD GLOBAL TECHNOLOGIES, LLC, Dearborn, MI (US);

Attorney:
Primary Examiner:
Int. Cl.
CPC ...
B29C 45/14 (2006.01); B29C 45/37 (2006.01); B32B 3/10 (2006.01);
U.S. Cl.
CPC ...
B29C 45/1418 (2013.01); B29C 45/372 (2013.01); B32B 3/10 (2013.01); B32B 2605/003 (2013.01); Y10T 428/24612 (2015.01);
Abstract

A plastic-molded automotive interior trim component has a curvilinear finished surface with a relatively flat portion and a relatively curved portion. A decorative film subcomponent has an outer surface and an inner surface, wherein at least the outer surface is pigmented with a desired color of the finished surface. Prior to incorporation into the plastic molded component, the decorative film subcomponent has a shape generally conforming to the curvilinear finished surface and is substantially smooth. A structural backing member is in-mold laminated with the decorative film subcomponent, wherein the structural backing member is formed by injection molding a backing material against the inner surface of the decorative film subcomponent in a mold having a film-receiving surface with a three-dimensional texture that receives the decorative film subcomponent. The texture shapes the decorative film subcomponent with an embossed pattern having a substantially uniform, undistorted appearance on at least part of the relatively flat portion and at least part of the relatively curved portion.


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