The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Patent No.:

US 9257227 B1

PDF
Full Text
Expired
Date of Patent:
Feb. 09, 2016

Filed:

Jan. 25, 2013
Applicants:

Kazuaki Haga, Toyota, JP;

Noritaka Miyamoto, Toyota, JP;

Tetsuya Shoji, Toyota, JP;

Noritsugu Sakuma, Susono, JP;

Shinya Omura, Nagakute, JP;

Motoki Hiraoka, Toyota, JP;

Inventors:

Kazuaki Haga, Toyota, JP;

Noritaka Miyamoto, Toyota, JP;

Tetsuya Shoji, Toyota, JP;

Noritsugu Sakuma, Susono, JP;

Shinya Omura, Nagakute, JP;

Motoki Hiraoka, Toyota, JP;

Assignee:
Attorney:
Primary Examiner:
Assistant Examiner:
Int. Cl.
CPC ...
H01F 41/00 (2006.01); H01F 41/02 (2006.01);
U.S. Cl.
CPC ...
H01F 41/005 (2013.01); H01F 41/0293 (2013.01);
Abstract

Provided is a manufacturing method of a rare-earth magnet with high coercive force, including a first step of pressing-forming powder as a rare-earth magnet material to form a compact S, the powder including a RE-Fe—B main phase MP (RE: at least one type of Nd and Pr) and a RE-X alloy (X: metal element) grain boundary phase surrounding the main phase; and second step of bringing a modifier alloy M into contact with the compact S or a rare-earth magnet precursor C obtained by hot deformation processing of the compact S, followed by heat treatment to penetrant diffuse melt of the modifier alloy M into the compact S or the rare-earth magnet precursor C to manufacture the rare-earth magnet RM, the modifier alloy including a RE-Y (Y: metal element and not including a heavy rare-earth element) alloy having a eutectic or a RE-rich hyper-eutectic composition.


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