The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Feb. 02, 2016

Filed:

Aug. 01, 2012
Applicants:

Dason Cheung, Fremont, CA (US);

Murad Kurwa, San Jose, CA (US);

Richard Loi, San Jose, CA (US);

Mario Lopez Ruiz, Zapopan Jal, MX;

Inventors:

Dason Cheung, Fremont, CA (US);

Murad Kurwa, San Jose, CA (US);

Richard Loi, San Jose, CA (US);

Mario Lopez Ruiz, Zapopan Jal, MX;

Assignee:

Flextronics AP, LLC, Broomfield, CO (US);

Attorney:
Primary Examiner:
Int. Cl.
CPC ...
B23K 1/00 (2006.01); B23K 1/008 (2006.01); B23K 1/012 (2006.01); H01L 31/048 (2014.01); B23K 1/20 (2006.01); B23K 3/047 (2006.01); H01L 31/054 (2014.01);
U.S. Cl.
CPC ...
H01L 31/048 (2013.01); B23K 1/0016 (2013.01); B23K 1/20 (2013.01); B23K 3/0471 (2013.01); H01L 31/0547 (2013.01); B23K 2201/38 (2013.01); H01L 2924/0002 (2013.01); Y02E 10/52 (2013.01);
Abstract

A solar cell module comprises a solar cell die that is soldered to a substrate. The substrate comprises one or more power contacts. A power conductor is soldered to a power contact, thereby electrically coupling the power conductor to the solar cell die. A pre-heat module heats a first side of the substrate at a first area to a first temperature for a first duration. Then, a solder heat source solders a power conductor to a power contact at a second area of the substrate at a second temperature for a second duration. The resulting solder connection at the power conductor is less prone to cold-solder defects. The temperature of the pre-heat module is controlled to promote curing of an RTV sealant used in the manufacture of the solar cell module. The temperature of the solder heat source is controlled to avoid burning and degrading of the RTV sealant.


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