The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Jan. 05, 2016

Filed:

May. 13, 2015
Applicant:

Bnz Materials, Inc., Zelienople, PA (US);

Inventors:

Kenneth J. Moody, Augusta, GA (US);

Bryan K. Doerr, Portersville, PA (US);

Assignee:

BNZ Materials, Inc., Zelienople, PA (US);

Attorney:
Primary Examiner:
Int. Cl.
CPC ...
C04B 41/50 (2006.01); C04B 40/00 (2006.01); F16L 59/02 (2006.01); C09C 1/00 (2006.01); C04B 28/06 (2006.01); C04B 18/02 (2006.01); C04B 111/00 (2006.01);
U.S. Cl.
CPC ...
C04B 40/0032 (2013.01); C04B 18/025 (2013.01); C04B 28/06 (2013.01); C09C 1/00 (2013.01); F16L 59/028 (2013.01); C04B 2111/00431 (2013.01);
Abstract

Hydrophobic aggregates for use in refractory castables and gunning mixtures and methods of their preparation. The aggregates here are formed by crushing insulating fire brick and coating the resulting particles with a hydrophobic component. The hydrophobic component may be a polydimethylsiloxane having a terminal silanol group. As a result of the coating process, the coated aggregate has very low levels of alkalis. The aggregates may be used to form refractory castables that do not undergo substantial alkaline hydrolysis due to the reduced levels of alkalis. The castables made from these aggregates display superior physical properties, including lower water content, lower permanent linear change, high strength, and superior thermal conductivity/insulation properties, while at the same time possessing lower density and requiring less water to be used during castable formation. These improved properties also are observed in gunning mixtures formed from these aggregates.


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