The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Dec. 29, 2015

Filed:

Feb. 25, 2011
Applicants:

Hideki Hamatani, Tokyo, JP;

Sunao Takeuchi, Tokyo, JP;

Fuminori Watanabe, Tokyo, JP;

Tetsuro Nose, Tokyo, JP;

Oleg Pavlovich Solonenko, Novosibirsk, RU;

Andrey Vladimirovich Smirnov, Novosibirsk, RU;

Inventors:

Hideki Hamatani, Tokyo, JP;

Sunao Takeuchi, Tokyo, JP;

Fuminori Watanabe, Tokyo, JP;

Tetsuro Nose, Tokyo, JP;

Oleg Pavlovich Solonenko, Novosibirsk, RU;

Andrey Vladimirovich Smirnov, Novosibirsk, RU;

Attorney:
Primary Examiner:
Int. Cl.
CPC ...
B23K 10/00 (2006.01); H05H 1/02 (2006.01); H05H 1/34 (2006.01);
U.S. Cl.
CPC ...
H05H 1/02 (2013.01); H05H 1/34 (2013.01); H05H 2001/3426 (2013.01); H05H 2001/3452 (2013.01); H05H 2001/3478 (2013.01); H05H 2001/3484 (2013.01);
Abstract

A plasma torch comprises a cascade between a cathode and an anode. The cascade is an inter-electrode insert. An interior of the cascade is shaped so that a diameter of the interior expands in series in a plurality of steps from a side of the cathode to a side of the anode. As a result of the cascade being provided, the output power of the plasma torch is obtained not by an increase in the electric current but by an increase in the arc electric voltage. Therefore, the lifespan of each of the electrodes, i.e., the cathode and the anode, becomes remarkably longer. In addition, since a quasi laminar flow of the plasma is generated in the interior of the cascade, a fluctuation in the output power of the plasma jet is reduced. Thus, it is possible to lower the driving and operating costs. Therefore, it is possible to perform surface treatment such as plasma spraying, utilizing a high-performance plasma processing, a processing of refractory powder materials, and plasma chemistry processing and the like, with a high degree of efficiency. In addition, a side shield module is provided at an outlet side of the anode of the forming nozzle. The side shield module generates a gas shield jet which is coaxial, annular, and low-velocity. Thus, gas from the surrounding environment is prevented from flowing in. Consequently, oxygen is prevented from entering the forming nozzle and the plasma jet. Hence, it is possible to generate a plasma jet having a low Reynolds number of the plasma forming gas, with a quasi laminar flow, exhibiting low noise, the diameter of its cross section expanding in a stable manner, having a long plasma length, and comprising argon, nitrogen, and hydrogen.


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