The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Dec. 29, 2015

Filed:

Oct. 04, 2012
Applicant:

Shell Oil Company, Houston, TX (US);

Inventors:

Justin Michael Noel, The Woodlands, TX (US);

Robert Anthony Shaffer, Cypress, TX (US);

Edward Everett de St. Remey, Katy, TX (US);

Gilbert Luis Herrera, Cypress, TX (US);

Trevor Alexander Craney, Katy, TX (US);

Robert Guy Harley, Spring, TX (US);

Dhruv Arora, Houston, TX (US);

David Booth Burns, Houston, TX (US);

Assignee:

Shell Oil Company, Houston, TX (US);

Attorney:
Primary Examiner:
Int. Cl.
CPC ...
H05B 3/00 (2006.01); H05B 3/48 (2006.01); H05B 3/56 (2006.01); H05B 3/12 (2006.01);
U.S. Cl.
CPC ...
H05B 3/48 (2013.01); H05B 3/12 (2013.01); H05B 3/56 (2013.01); H05B 2203/017 (2013.01); H05B 2203/021 (2013.01); H05B 2203/022 (2013.01); H05B 2203/037 (2013.01); H05B 2206/023 (2013.01); H05B 2214/03 (2013.01); Y10T 29/49083 (2015.01);
Abstract

A method for forming an insulated conductor heater includes placing an insulation layer over at least part of an elongated, cylindrical inner electrical conductor. An elongated, cylindrical outer electrical conductor is placed over at least part of the insulation layer to form the insulated conductor heater. One or more cold working/heat treating steps are performed on the insulated conductor heater. The cold working/heat treating steps include: cold working the insulated conductor heater to reduce a cross-sectional area of the insulated conductor heater by at least about 30% and heat treating the insulated conductor heater at a temperature of at least about 870° C. The cross-sectional area of the insulated conductor heater is then reduced by an amount ranging between about 5% and about 20% to a final cross-sectional area.


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