The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Nov. 24, 2015

Filed:

Sep. 19, 2012
Applicant:

Stion Corporation, San Jose, CA (US);

Inventors:

James H. Whittemore, IV, Hattiesburg, MS (US);

Laila Dounas, San Jose, CA (US);

Chester A. Farris, III, Yorba Linda, CA (US);

Robert D. Wieting, Simi Valley, CA (US);

Assignee:

Stion Corporation, San Jose, CA (US);

Attorney:
Primary Examiner:
Int. Cl.
CPC ...
H01L 21/00 (2006.01); H01L 31/06 (2012.01); H01L 31/18 (2006.01); H01L 31/0392 (2006.01); H01L 31/046 (2014.01);
U.S. Cl.
CPC ...
H01L 31/06 (2013.01); H01L 31/03923 (2013.01); H01L 31/03928 (2013.01); H01L 31/046 (2014.12); H01L 31/18 (2013.01); Y02E 10/541 (2013.01);
Abstract

A method of fabricating a thin film photovoltaic device is provided. The method subjects a soda lime glass substrate having a front side, backside, and edges to a first cleaning process and forms a first coating of silicon dioxide overlying the backside and the edges. The method further subjects the substrate to a second cleaning process and forms a second coating of silicon dioxide overlying the front side and the edges of the substrate. Furthermore, the method includes causing a barrier layer comprising the first coating and the second coating to encapsulate entirely the front side, backside, and edges. The barrier layer includes at least a thickness of oxygen rich silicon dioxide to contain any sodium bearing material within the substrate. Moreover, the method includes forming a thickness of metal material overlying the second coating on the front side followed by an absorber material and window material plus a top electrode.


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