The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Nov. 17, 2015

Filed:

Sep. 13, 2012
Applicants:

Eric Le Gall, Strasbourg, FR;

Frederic Ostrowsky, Illkirch Graffenstaden, FR;

Denis Souvay, Illkirch Graffenstaden, FR;

Inventors:

Eric Le Gall, Strasbourg, FR;

Frederic Ostrowsky, Illkirch Graffenstaden, FR;

Denis Souvay, Illkirch Graffenstaden, FR;

Assignee:

Zephyros, Inc., Romeo, MI (US);

Attorney:
Primary Examiner:
Assistant Examiner:
Int. Cl.
CPC ...
B32B 5/18 (2006.01); E04C 2/296 (2006.01); B29C 44/12 (2006.01); B32B 38/00 (2006.01);
U.S. Cl.
CPC ...
B32B 5/18 (2013.01); B29C 44/1228 (2013.01); E04C 2/296 (2013.01); B29C 44/1209 (2013.01); B32B 2038/0084 (2013.01); B32B 2305/022 (2013.01); B32B 2607/00 (2013.01); Y10T 428/12535 (2015.01); Y10T 428/2495 (2015.01); Y10T 428/24967 (2015.01); Y10T 428/249924 (2015.04); Y10T 428/249953 (2015.04); Y10T 428/249971 (2015.04); Y10T 428/249986 (2015.04); Y10T 428/249987 (2015.04);
Abstract

Light weight composites with high flexural strength comprise epoxy foam sandwiched between two layers of facing material have high strength and low weight and can be used to replace steel structures. The facing layer may be fibrous material especially glass or carbon fibers, the facing material is preferably embedded into the epoxy matrix. Alternatively they may be matching box structures or concentric metal tubes. The sandwich structures may be prepared by laying up the fiber; coating and/or impregnating the layer with epoxy resin, laying a layer of heat activatable foamable epoxy material, providing a further layer of the fibrous material optionally coated and/or impregnated with epoxy resin on the foamable material and heating to foam and cure the epoxy materials. Alternatively they may be formed by extrusion of the foamable material between the surface layers.


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