The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Nov. 10, 2015

Filed:

Feb. 23, 2012
Applicants:

Ronald A. Lee, Branchburg, NJ (US);

David T. Durocher, Westland, MI (US);

Sridhar Gopalkrishnan Iyer, Matthews, NC (US);

Richard J. Romanek, Tega Cay, SC (US);

Eli Stav, Charlotte, NC (US);

Karen Fey, Indian Trail, NC (US);

Inventors:

Ronald A. Lee, Branchburg, NJ (US);

David T. Durocher, Westland, MI (US);

Sridhar Gopalkrishnan Iyer, Matthews, NC (US);

Richard J. Romanek, Tega Cay, SC (US);

Eli Stav, Charlotte, NC (US);

Karen Fey, Indian Trail, NC (US);

Assignee:

BASF CORPORATION, Florham Park, NJ (US);

Attorney:
Primary Examiner:
Int. Cl.
CPC ...
C04B 28/14 (2006.01); B32B 3/26 (2006.01); B32B 13/08 (2006.01); B32B 13/14 (2006.01); C04B 24/32 (2006.01);
U.S. Cl.
CPC ...
C04B 28/14 (2013.01); B32B 3/26 (2013.01); B32B 13/08 (2013.01); B32B 13/14 (2013.01); C04B 24/32 (2013.01); B32B 2250/02 (2013.01); B32B 2250/03 (2013.01); B32B 2262/101 (2013.01); B32B 2266/08 (2013.01); B32B 2307/72 (2013.01); Y10T 428/249968 (2015.04);
Abstract

A slurry for manufacturing gypsum board comprises calcined gypsum, water, a foaming agent, and a coalescing agent. The foaming agent imparts a plurality of bubbles in the slurry. Typically, a foam is pre-generated with the foaming agent and the foam is used to form the slurry such that the foam imparts the plurality of bubbles in the slurry. The coalescing agent coalesces the plurality of bubbles imparted by the foam. Typically, the coalescing agent coalesces a plurality of small and partially joined bubbles imparted by the foam to create larger and more discrete bubbles. A gypsum board and method of forming the slurry and the gypsum board are also disclosed. The gypsum board comprises a gypsum layer formed from the slurry. The gypsum layer defines a plurality of bubbles dispersed therein, which are imparted by the foam and coalescing agent of the slurry.


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