The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Oct. 06, 2015

Filed:

Dec. 10, 2010
Applicant:

David Leamon, Gibert, AZ (US);

Inventor:

David Leamon, Gibert, AZ (US);

Assignee:

SDCmaterials, Inc., Tempe, AZ (US);

Attorney:
Primary Examiner:
Assistant Examiner:
Int. Cl.
CPC ...
B01J 37/34 (2006.01); B01J 23/89 (2006.01); B01J 23/42 (2006.01); B01J 35/00 (2006.01); B01J 37/00 (2006.01); B01J 37/32 (2006.01); B28B 23/00 (2006.01); B32B 7/12 (2006.01); B32B 37/14 (2006.01); B82Y 30/00 (2011.01); B82Y 40/00 (2011.01); C23C 4/12 (2006.01); B01J 37/02 (2006.01);
U.S. Cl.
CPC ...
B01J 23/8926 (2013.01); B01J 23/42 (2013.01); B01J 35/0013 (2013.01); B01J 37/00 (2013.01); B01J 37/009 (2013.01); B01J 37/0211 (2013.01); B01J 37/32 (2013.01); B01J 37/349 (2013.01); B28B 23/0087 (2013.01); B32B 7/12 (2013.01); B32B 37/14 (2013.01); B82Y 30/00 (2013.01); B82Y 40/00 (2013.01); C23C 4/127 (2013.01);
Abstract

A method of producing a catalyst comprising: mixing catalytic particles and a solvent, thereby forming a mixture; performing a size distribution analysis on the mixture to determine a size distribution profile; repeating the mixing of the catalytic particles and the solvent in the mixture if the size distribution profile is below a threshold; centrifuging the mixture if the size distribution profile is at or above the threshold, thereby forming a supernate and a precipitate, wherein the supernate comprises a dispersion including the catalytic particles and the solvent; decanting the mixture, separating the supernate from the precipitate; determining the particle content of the separated supernate; determining a volume of the dispersion to be applied to a catalyst support based on one or more properties of the catalyst support; and impregnating the catalyst support with the catalytic particles in the dispersion by applying the volume of the dispersion to the catalyst support.


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