The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Sep. 29, 2015

Filed:

Sep. 04, 2013
Applicant:

Alan Michael Jaffee, Bowling Green, OH (US);

Inventor:

Alan Michael Jaffee, Bowling Green, OH (US);

Assignee:

Johns Manville, Denver, CO (US);

Attorney:
Primary Examiner:
Int. Cl.
CPC ...
B32B 37/00 (2006.01); B32B 5/12 (2006.01); B32B 5/26 (2006.01); B32B 5/02 (2006.01); B32B 37/04 (2006.01); B32B 37/12 (2006.01); B32B 38/08 (2006.01); B32B 38/00 (2006.01);
U.S. Cl.
CPC ...
B32B 5/12 (2013.01); B32B 5/022 (2013.01); B32B 5/26 (2013.01); B32B 37/04 (2013.01); B32B 37/12 (2013.01); B32B 38/08 (2013.01); B32B 2038/0076 (2013.01); B32B 2250/02 (2013.01); B32B 2255/26 (2013.01); B32B 2262/101 (2013.01); B32B 2262/14 (2013.01); B32B 2307/712 (2013.01); B32B 2419/00 (2013.01); B32B 2607/00 (2013.01); Y10T 442/67 (2015.04); Y10T 442/697 (2015.04);
Abstract

Structural panels and methods of making composite material for such structural panels may include applying a resin to a nonwoven fibrous web, where the nonwoven fibrous web includes a combination of glass fibers and polymer fibers. The web may be dried at a first stage temperature at or below a curing temperature of the resin for a time sufficient to substantially dry but not substantially cure the resin. The web may be laminated at a second stage temperature sufficient to fully cure the resin to produce a composite material. The second stage temperature may be above the melting point of the polymer fibers, and the resin may cause the composite material to retain a substantially rigid shape upon completion of the laminating operation.


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