The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Jul. 28, 2015

Filed:

Dec. 30, 2010
Applicants:

Oleg A. Mazyar, Houston, TX (US);

Michael H. Johnson, Katy, TX (US);

Randall V. Guest, Spring, TX (US);

Inventors:

Oleg A. Mazyar, Houston, TX (US);

Michael H. Johnson, Katy, TX (US);

Randall V. Guest, Spring, TX (US);

Assignee:

Baker Hughes Incorporated, Houston, TX (US);

Attorney:
Primary Examiner:
Int. Cl.
CPC ...
C08J 9/00 (2006.01); B29C 44/34 (2006.01); B29B 7/40 (2006.01); B29B 7/74 (2006.01); E21B 43/08 (2006.01); E21B 43/10 (2006.01); B01F 7/00 (2006.01);
U.S. Cl.
CPC ...
B29C 44/3442 (2013.01); B29B 7/407 (2013.01); B29B 7/7404 (2013.01); E21B 43/08 (2013.01); E21B 43/103 (2013.01); B01F 7/00816 (2013.01); C08J 2375/04 (2013.01);
Abstract

A process of making a foamed conformable material by reaction injection molding comprises providing a first component from a first feed tank at a first flow rate, via a first conduit, to a mixing device; providing a second component from a second feed tank at a second flow rate, via a second conduit, to the mixing device, the second component reactive with the first component in the presence of a foaming agent; mixing the first component and the second component in the mixing device to form a reaction mixture; introducing the reaction mixture into an injection molding device; molding the reaction mixture to form a foamed conformable material; wherein the mixing of the reaction mixture is adjusted to achieve a desired average cell size of the foamed conformable material. The process can produce wellbore-conforming materials that can function to filter out sand or other undesirable fines from a formation.


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