The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Jul. 21, 2015

Filed:

Apr. 17, 2013
Applicant:

Yara International Asa, Oslo, NO;

Inventors:

David Waller, Porsgrunn, NO;

David M. Brackenbury, Porsgrunn, NO;

Assignee:
Attorney:
Primary Examiner:
Int. Cl.
CPC ...
B01J 23/83 (2006.01); B01J 20/30 (2006.01); B01J 35/00 (2006.01); B01J 35/04 (2006.01); B01J 37/00 (2006.01); B01J 37/08 (2006.01); B28B 1/24 (2006.01); B28B 7/18 (2006.01); C04B 35/50 (2006.01); C04B 35/628 (2006.01); C04B 35/632 (2006.01); B01J 23/00 (2006.01); B01J 23/75 (2006.01);
U.S. Cl.
CPC ...
B01J 23/83 (2013.01); B01J 20/3007 (2013.01); B01J 35/0006 (2013.01); B01J 35/04 (2013.01); B01J 37/0009 (2013.01); B01J 37/0018 (2013.01); B01J 37/0036 (2013.01); B01J 37/0045 (2013.01); B01J 37/088 (2013.01); B28B 1/24 (2013.01); B28B 7/18 (2013.01); C04B 35/50 (2013.01); C04B 35/62813 (2013.01); C04B 35/62886 (2013.01); C04B 35/632 (2013.01); B01J 23/005 (2013.01); B01J 23/75 (2013.01); C04B 2235/3217 (2013.01); C04B 2235/3229 (2013.01); C04B 2235/3275 (2013.01); C04B 2235/449 (2013.01); C04B 2235/6022 (2013.01); Y02C 20/10 (2013.01);
Abstract

The invention relates to a process to produce catalysts by powder injection molding and the catalysts thereof, wherein the catalysts are made by preparing a ceramic formulation with temperature controlled rheological properties comprising catalytic components, heating the powder formulation up to at least the fluid state transition temperature, shaping a sample by injecting the fluid powder formulation into an injection mold followed by cooling the injected powder formulation below the fluid state transition temperature, de-binding the shaped sample, and sintering the shaped sample to form a ceramic catalyst. Alternatively the ceramic structure may be formed initially followed by a coating of the ceramic structure by one or more catalytic compounds.


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