The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Jul. 07, 2015

Filed:

Sep. 13, 2012
Applicants:

John E. C. Willham, Sandy, UT (US);

M. Hoyt Brewster, Salt Lake City, UT (US);

Inventors:

John E. C. Willham, Sandy, UT (US);

M. Hoyt Brewster, Salt Lake City, UT (US);

Assignee:

3Form, LLC, Salt Lake City, UT (US);

Attorney:
Primary Examiner:
Int. Cl.
CPC ...
H01L 31/048 (2014.01); H01L 27/30 (2006.01); H01L 31/042 (2014.01);
U.S. Cl.
CPC ...
H01L 27/301 (2013.01); Y02E 10/549 (2013.01); B32B 2457/12 (2013.01); H01L 31/048 (2013.01); H01L 31/042 (2013.01);
Abstract

A method of making a photovoltaic panel includes previously preparing one or more pre-formed substrates with a first temperature and pressure to be non-planar, textured, embossed, colored, or combinations thereof. A manufacturer can then prepare a laminate assembly comprising one or more organic photovoltaic components one or more pre-formed substrates, and a barrier layer with one or more thermally-activated thermoplastic tie layers there between. The manufacturer can then finish the photovoltaic panel lamination by subjecting the assembly to a second set of temperatures and pressures sufficient to activate and bond the pre-formed substrate, barrier layer, and photovoltaic components without significantly softening the pre-formed substrates or otherwise degrading/damaging the organic photovoltaic components. A non-planar panel made by this method can be used in both exterior and interior decorative and/or structural applications where electrical generation is desired.


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